INDUS SUPER IMPACTIndus Super Impact is the world standard in heavy-duty industrial conveyor belts. Its innovative, straight-warp carcass construction surpasses traditional multi-ply conveyor belts in virtually every respect, creating a belt that has outstanding operational performance over a long life span. A single Indus Super Impact ply matches the strength of several traditional multi-ply layers.
The straight polyester (E) warp threads lie in the direction of belt travel . The straight polyamide (P) weft threads are in transverse direction. Both are joined together by an additional binder yarn made of polyamide (P). The strands are completely straight in both directions and are therefore not intertwined like traditional woven carcasses. This results in maximum protection of the warp through the weft, with minimal stretch, both lengthwise and crosswise. As there are no multiple plies, the result is a lightweight belt.
When compared to conventional multiply conveyor belts with a similar tensile strength, Indus Super Impact stands out with its superior impact resistance. The maximum impact energy of a single ply Indus Super Impact type 630/1 is comparable to that of a 4-ply EP belt type 630/4.
Indus Super Impact has a rip resistance that is more than four times greater than conventional multiply conveyor belts that have a similar tensile strength. The rip resistance is not only superior in relation to the multiply EP Conveyor Belts, but also when compared to Solid Woven.
When compared with the conveyor belts having the same grade of the tensile strength, the Straight Warp belt provides 5% to 20% lesser weight leading to power saving. Indus Super Impact is an extremely cost-effective solution. A lighter belt type can be used in many applications due to its excellent operational characteristics and finger splice efficiency. The combination of these factors has been proven to result in exceptionally low operating costs per ton.
The carcass thickness of both Indus Super Impact 1 Ply & 2 Ply is similar or smaller than those of comparable multiply EP conveyor belts. For example, the Indus Super Impact 630/1 carcass has a thickness of 3.2 mm, compared to 5.0 mm for the EP 630/4. As a result, the required drum diameter may be smaller in some cases.
The tear resistance of Indus Super Impact also leaves conventional multiply conveyor belts with a comparable tensile strength far behind. The tear resistance is measured according to the international ISO 505 standard.
The carcass thickness of both Indus Super Impact 1 Ply & 2 Ply is similar or smaller than those of comparable multiply EP conveyor belts. For example, the Indus Super Impact 630/1 carcass has a thickness of 3.2 mm, compared to 5.0 mm for the EP 630/4. As a result, the required drum diameter may be smaller in some cases.
| Standard Widths | 500mm (20”) to 2200mm (86”) |
| Type of Fabric | 1 or 2 Straight Warp (SW) Plies (Indus recommend use of MIT SW Fabric) |
| Standard Belt Rating | 400/1, 500/1, 630/1, 800/1, 800/2, 1000/2, 1200/2, 1600/2 |
| No. of Ply’s | 1 ply to 2 ply |
| Rubber Cover Thickness | Top Cover: Min 4mm (1/6”) | Bottom Cover: 3mm (1/8”) |
| Colour | Black |
| Cover Grades | Available in General Purpose Impact & Abrasion Resistant (M24, DIN-X, Y, HAR, SAR), Oil Resistant(OR), Heat Resistant(HR), Fire Resistant (FR) grades and combinations available on request. |
| Edge | Cut Edge / Moulded Edge |
| Splicing Method | Hot / Cold / Mechanical |
| Single Roll length | Standard Length: 300 meters (1000’) | Up to 1000 meters (3300’) depending upon total belt thickness |
| Standard Packing | Wrapping in HDPE sheets with Strapping. (Wooden Crate / Metal Crate packing is available on request) |
| Belt Identification Number | A unique BIN (Belt Identification Number) at every 10 meters (33’) |
*Specifications are subject to change without notice.
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