INDUS SUPER DUCT

Pipe Conveyor Belts

Material safety and the hazards due to material spillage caused to the environment has always been a major concern in a conveyor system.

We recommend Indus Super Duct belts where the environment has to be protected from spillage and/or where bulk materials must be conveyed along horizontal and vertical curves in confined spaces.

The belt can negotiate tight horizontal and vertical curves. This eliminates or reduces transfer points, which is a big cost saving.

Indus Super Duct belt protect the conveyed material from external influences like rain and wind and protect the environment by avoiding spillage of the conveyed material. Even in the bottom run, no spillage will occur, because the carry side is inside of the tube.The idler supports can be spaced farther apart, because it is self-supporting. An additional conveyor cover is not necessary.

Industry:

  • Cement
  • Chemical
  • Fertilizer
  • Power Plants
  • Food Industry

BENEFITS

  • Tight curves and incline angles up to 30° possible, hence optimal adaptation to local features / terrain / systems.
  • High strength and ability to negotiate curves: long center distances without intermediate transfers.
  • Protection of the material conveyed against environmental conditions (e.g. rain, snow, sun and wind).
  • Low space requirement thanks to compact design, thus also ideal for underground mining, cement factories, steel mills and power plants.
  • The low-stretch strength member enables short take-ups.
  • Protection of the material conveyed against volatilization and adulteration due to extraction or addition of parts of the material.
  • No transfer stations as a result of tight horizontal and vertical curves and relatively high incline angles.
  • Stable tracking. The special tension member configuration ensures an effective seal in the overlap area.
  • Protection of the environment and people since hazardous, contaminated, dusty or strong-smelling materials (chemicals, refuse, ash, overburden etc.) cannot escape.
  • Low maintenance and cleaning input thanks to standardized, abrasion-resistant components.
  • Significantly reduced CO2 emissions compared with conventional transport by truck.
  • High conveying speed.
  • Belt design offers a long service life and extreme reliability.

PRODUCT FEATURES

Standard Widths Refer Typical Width Vs. Pipe diameter table given below
Type of Fabric EP / NN
Standard Belt Rating 315 kN/m (171 PIW) to 2000kN/m (1142 PIW)
No. of Ply’s 3 / 4 / 5 plies
Rubber Cover Thickness Top cover: 4 mm (1/6") to 8 mm (1/3") | Bottom cover: 2 mm (1/12") to 4 mm (1/6")
Colour Black
Rubber Cover Grades Available in General Purpose Impact & Abrasion Resistant (M24, DIN-X, Y, HAR, SAR), Oil Resistant(OR), Heat Resistant(HR), Fire Resistant (FR) grades and combinations available on request.
Edge Moulded Edge
Splicing Method Hot
Single Roll length Standard Length: 300 meters (1000’) | Up to 1000 meters (3300’) depending upon total belt thickness
Standard Packing Wrapping in HDPE sheets with Strapping. | (Wooden Crate / Metal Crate packing is available on request)
Belt Identification Number A unique BIN (Belt identification number) at every 10 meters (33’)

*Specifications are subject to change without notice.

Typical Width Vs Pipe Diameter-Conveyor Selection Guide

SN Parameters Dimensions
1 Belt Width (mm) 600 800 1000 1200 1400 1600 1800 2000 2100
2 Pipe Diameter (mm) 150 200 250 300 350 400 475 525 550
3 Belt Speed m/s 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4 Material Density (kg/mm³) 1000 1000 1000 1000 1000 1000 1000 1000 1000
5 Capacity (fill factor 60 to 70% of pipe dia.t/hr) 105 190 290 420 570 750 1060 1300 1425
6 Max Lump Size (mm) 30 to 50 50 to 70 70 to 90 90 to 100 100 to 120 120 to 150 120 to 150 120 to 150 120 to 150

FOR COMPREHENSIVE CONVEYANCE SOLUTIONS DESIGNED FOR SUCCESS