INDUS SUPER IMPACT

Straight Warp Conveyor Belts

Indus Super Impact is the world standard in heavy-duty industrial conveyor belts. Its innovative, straight-warp carcass construction surpasses traditional multi-ply conveyor belts in virtually every respect, creating a belt that has outstanding operational performance over a long life span. A single Indus Super Impact ply matches the strength of several traditional multi-ply layers.

The straight polyester (E) warp threads lie in the direction of belt travel . The straight polyamide (P) weft threads are in transverse direction. Both are joined together by an additional binder yarn made of polyamide (P). The strands are completely straight in both directions and are therefore not intertwined like traditional woven carcasses. This results in maximum protection of the warp through the weft, with minimal stretch, both lengthwise and crosswise. As there are no multiple plies, the result is a lightweight belt.

Advantages of Indus Super Impact Conveyor Belt:

  • Impact resistant
  • Strong adhesion
  • Good flexibility
  • Light weight
  • Stable working tension
  • Excellent troughing
  • Lower thickness
  • Low elongation
  • Longer roll length

Superior Impact Resistance

When compared to conventional multiply conveyor belts with a similar tensile strength, Indus Super Impact stands out with its superior impact resistance. The maximum impact energy of a single ply Indus Super Impact type 630/1 is comparable to that of a 4-ply EP belt type 630/4.

Superior Rip Resistance

Indus Super Impact has a rip resistance that is more than four times greater than conventional multiply conveyor belts that have a similar tensile strength. The rip resistance is not only superior in relation to the multiply EP Conveyor Belts, but also when compared to Solid Woven.

Superior Tear Resistance

The tear resistance of Indus Super Impact also leaves conventional multiply conveyor belts with a comparable tensile strength far behind. The tear resistance is measured according to the international ISO 505 standard.

Lower Belt Weight

When compared with the conveyor belts having the same grade of the tensile strength, the Straight Warp belt provides 5% to 20% lesser weight leading to power saving. Indus Super Impact is an extremely cost-effective solution. A lighter belt type can be used in many applications due to its excellent operational characteristics and finger splice efficiency. The combination of these factors has been proven to result in exceptionally low operating costs per ton.

Lower Belt Thickness

The carcass thickness of both Indus Super Impact 1 Ply & 2 Ply is similar or smaller than those of comparable multiply EP conveyor belts. For example, the Indus Super Impact 630/1 carcass has a thickness of 3.2 mm, compared to 5.0 mm for the EP 630/4. As a result, the required drum diameter may be smaller in some cases.

Indus Super Impact 1 Ply

Indus Super Impact 2 Ply

INDUS SUPER IMPACT Belts are available in the below mentioned Cover Grades:


PRODUCT FEATURES

Standard Widths 500mm (20”) to 2200mm (86”)
Type of Fabric 1 or 2 Straight Warp (SW) Plies (Indus recommend use of MIT SW Fabric)
Standard Belt Rating 400/1, 500/1, 630/1, 800/1, 800/2, 1000/2, 1200/2, 1600/2
No. of Ply’s 1 ply to 2 ply
Rubber Cover Thickness Top Cover: Min 4mm (1/6”) | Bottom Cover: 3mm (1/8”)
Colour Black
Cover Grades Available in General Purpose Impact & Abrasion Resistant (M24, DIN-X, Y, HAR, SAR), Oil Resistant(OR),
Heat Resistant(HR), Fire Resistant (FR) grades and combinations available on request.
Edge Cut Edge / Moulded Edge
Splicing Method Hot / Cold / Mechanical
Single Roll length Standard Length: 300 meters (1000’) | Up to 1000 meters (3300’) depending upon total belt thickness
Standard Packing Wrapping in HDPE sheets with Strapping. (Wooden Crate / Metal Crate packing is available on request)
Belt Identification Number A unique BIN (Belt Identification Number) at every 10 meters (33’)

Notes:

  • For any specific application which is not covered in the above mentioned information, please contact us at info@indusbelts.com for us to offer an appropriate product.
  • Specifications are subject to change without notice.

FOR COMPREHENSIVE CONVEYANCE SOLUTIONS DESIGNED FOR SUCCESS